Bench UV Light Accelerated Weathering Chamber​

Bench UV Light Accelerated Weathering Chamber

A Bench UV Light Accelerated Weathering Chamber is a small-sized laboratory piece of equipment used to mimic the effects of natural outdoor conditions such as sun rays, moisture, and heat.

The device accelerates the weathering process by subjecting the test material to an array of simulated environmental factors, including UV light exposure, condensation, and heat for a few days or weeks, which otherwise may take several months or even years under actual weathering conditions.

 

Most cases of material degradation caused by weathering can be attributed to the effects of ultraviolet rays from the sun on polymer products, coatings, paint, rubber, textile fabrics, and adhesives.

All these processes, including fading, chalking, cracking, delamination, loss of tensile strength, and brittleness, are initiated by UV photo-degradation. The Bench UV Light Accelerated Weathering Chamber offers an accurate, reliable, and affordable method of anticipating such product defects before they reach the consumer.

The Bench UV Light Accelerated Weathering Chambers at Effective Lab India are designed based on international test standards, are user-friendly, and provide effective after-sales service. These devices are utilized extensively throughout India’s auto, coatings, plastic, textiles, and construction sectors.

Bench UV Light Accelerated Weathering Chamber - Defend Your Products from Corrosion

Advanced Corrosion Salt Spray Chamber for rigorous testing, ensuring durability in harsh environments

Why UV Weathering Testing Is Essential for Your Products

Photodegradation affects any substance that is subjected to the sun’s rays. The extent to which the material degrades depends on the exposure to UV light, the temperature, and the presence of water. When it comes to business organizations, predicting how the materials will behave under certain environmental conditions becomes critical for their success.
Failure to test the products before distribution results in losses in terms of damaged reputation and possible liabilities. With a Bench UV Light Accelerated Weathering Chamber, businesses can detect potential defects at an early stage, when it is still easy and economical to fix them.

Industries Requiring UV Accelerated Weathering Tests:

  • Automotive industry: Dashboard polymers, exterior paints, rubber components, headlamp optics, and body films
  • Paints and coatings industry: Architectural paint, industrial primer, powder coating, and UV curing paint
  • Plastics and polymers industry: Polypropylene, PVC, ABS, polycarbonate, and UV-sensitive polymer systems
  • Textile and garment industry: Colorfastness tests for outdoor fabric, awning material, and sports garments
  • Adhesive and sealant industry: Bond strength assessment for adhesive joints under UV and humidity conditions
  • Building products industry: Siding material, roof membrane, window frames, and sealants
  • Electronic products industry: Enclosures, wire insulation, and UV-resistant PCB coatings

Effective Lab India: Trusted Bench UV Weathering Chamber Manufacturer

Effective Lab India is a renowned manufacturer, supplier, and exporter of high-quality instruments for use in lab testing applications. The instruments manufactured by our company in our highly advanced manufacturing units are made according to the specifications and requirements of modern labs, being tough in structure but easy to operate with great precision.

Our Bench UV Light Accelerated Weathering Testing Instruments are designed by expert engineers familiar with all the difficulties involved in carrying out weathering tests. Each chamber produced by us goes through the process of performance evaluation before delivery to ensure reliable service right from the start.

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Reasons for Selecting Effective Lab India Instruments:

  • Long years of practical experience in testing instruments for the environment and weathering tests
  • Services in accordance with ISO guidelines, with stringent quality control during production
  • An in-house research and development team for improvement in the accuracy and reliability of the testing instruments
  • Service centers across India for installation, calibration, and maintenance
  • Competitive pricing, full documentation, and certificates issued with each instrument
  • Customization facility according to testing specifications and specimen conditions
  • Speedy delivery, installation, and operator training provided free of cost

This device is a miniature version that can be easily positioned on the lab bench but has the entire functionality of a floor-mounted weathering chamber. The chamber employs UV lamps for the simulation of the short-wave portion of the sun rays and a condensing apparatus to simulate moisture exposure, which causes accelerated aging of the materials.

The specimen rack can accommodate as many as 18 samples of panels, sized 150 x 70 mm, and rotate all through the test process. This type of rack design provides the specimens with an even distribution of the irradiation energy, and no sample can be exposed to more UV energy than others due to its location.
All the test parameters are controlled from the HMI touch-screen; these include the level of UV intensity, temperature inside the chamber, time of spraying water, and test cycle programming. There is also a screen displaying such data as total time of testing, temperature inside the chamber, time of UV irradiation, and time of spraying water.

This device is a miniature version that can be easily positioned on the lab bench but has the entire functionality of a floor-mounted weathering chamber. The chamber employs UV lamps for the simulation of the short-wave portion of the sun rays and a condensing apparatus to simulate moisture exposure, which causes accelerated aging of the materials.
The specimen rack can accommodate as many as 18 samples of panels, sized 150 x 70 mm, and rotate all through the test process. This type of rack design provides the specimens with an even distribution of the irradiation energy, and no sample can be exposed to more UV energy than others due to its location.
All the test parameters are controlled from the HMI touch-screen; these include the level of UV intensity, temperature inside the chamber, time of spraying water, and test cycle programming. There is also a screen displaying such data as total time of testing, temperature inside the chamber, time of UV irradiation, and time of spraying water.

Key Features of the Bench UV Light Accelerated Weathering Chamber

Advanced Control & Monitoring:

  • Newest generation HMI touch screen for easy and error-free programming of test parameters
  • Digital readings of test duration, temperature inside the chamber, time of spraying, and cumulative exposure
  • Programmed cycles for testing multiple phases of UV and condensation testing
  • Rust-resistant PT-100 temperature probe to record temperature readings accurately
  • Solid-state digital programmed PID controller with autotuning
  • Preprogrammed timer functions for unattended tests

Specimen Rack Rotation & Irradiance Distribution:

  • Rotation rack capable of holding 18 standard specimens (dimensions 150 × 70 mm)
  • Constant rotation at 15 rpm guarantees equal exposure to UV radiation for all specimens
  • Fixed specimen-to-lamp spacing of 50 mm maintains uniform irradiance during testing
  • Convenient door for easy specimen insertion and removal from the testing chamber

UV Lamps & Optical Design:

  • • Uses three 20W fluorescent UV lamps to ensure even distribution of irradiance in the testing area
  • Option for either UVA-340 (0.7 W/m²) or UVB-313 (0.4 W/m²) lamps depending on testing requirements
  • UVA lamps mimic natural daylight UV radiation; UVB lamps mimic the most harmful short-wavelength UV radiation
  • Records lamp life for replacement purposes

Moisture & Condensation System:

  • Complete water spray system with flow rate less than 6 liters/minute
  • Capability of producing condensation that simulates dew formation and high humidity levels outdoors
  • Efficient resuming of water spray and humidity levels even in consecutive test cycles

Product Build & Durability:

  • Durable stainless steel housing that can withstand corrosive effects in humid laboratory settings
  • Small benchtop space-saving design, perfect for tight laboratory spaces
  • Automated testing through a touch screen, with parameters entered easily

How Does the Bench UV Light Accelerated Weathering Chamber Work?

The underlying mechanism of operation for the testing chamber is relatively simple and meant to replicate the two most significant weathering forces in nature: UV radiation and moisture. In an example test sequence, the following steps occur:

  • Sample Preparation: Panels are sized down to 150 x 70 mm and attached to the rotating test panel holder, set 50 mm away from the UV light sources.
  • Test Parameter Input: The tester inputs the required parameters for testing through the HMI touch-screen interface.
  • Phase of UV Irradiation: During this stage, the UV fluorescent lamps irradiate the samples as they rotate around on the holder to ensure consistent exposure.
  • Phase of Condensation / Moisture: During this phase, the water spray system sprays the specimens to emulate dew, rainfall, and humidity conditions.
  • Repetition of Test Phases: UV exposure and condensation phases alternate until the programmed number of cycles elapses.
  • Test Sample Analysis: Following testing, the samples are compared to untested samples, and their physical properties, such as changes in colour, loss of gloss, cracking, and chalking, are measured.

International Standards Supported

This bench top weather tester meets the requirements of the following internationally acclaimed standards:
• ASTM G154 - Standard Practice for Operating Fluorescent UV Lamp Apparatus for Exposure of Non-Metallic Materials
• ASTM G151 - Standard Practice for Exposing Non-Metallic Materials in Accelerated Test Devices Using Laboratory Light Sources
• ASTM C1501 - Standard Test Method for Color Stability of Building Construction Sealants
• ISO 4892-3 - Plastics - Methods of Exposure to Laboratory Light Sources - Fluorescent UV Lamps
• ISO 11507 - Paints and varnishes - Exposure of coatings to artificial weathering - Exposure to fluorescent UV lamps and water
• ISO 16474-3 - Paints and varnishes - Methods of exposure to laboratory light sources - fluorescent UV lamps

Adherence to these standards will make sure that the test data you obtain can be internationally accepted and used as audit data.

Choosing Between UVA-340 and UVB-313 Lamps

Among the critical considerations involved when setting up the UV Weathering Test is choosing the type of lamp to use. Effective Lab India’s Bench UV Light Accelerated Weathering Chamber comes in two types – UVA-340 and UVB-313 lamps – depending on what the test entails.

UVA-340 Lamps (Best For Almost All Testing Scenarios):

  • Closely matches the spectral distribution of sunlight within 360nm (the wavelengths that cause actual damage to polymers/coatings)
  • Results mimic those obtained from natural weathering experiments
  • ASTM G154 and ISO 4892-3 recommended for most material testing cases
  • Irradiance of 0.7W/m² at 340 nm

UVB-313 Lamps (For Fast Testing And Comparison):

  • Emit short-wavelength UV <300nm (more energized compared to sunlight)
  • Results obtained faster; suitable for comparative testing and quality control purposes
  • Should not be used where exact correlation is required
  • Irradiance of 0.4W/m² at 313nm

We have a technical team that will recommend the best lamp depending on your material and application area.

For More Information, please reach out to us.

Contact: (+91) 9555515525
Email: info@effectivelabindia.com
LinkedIn: Effective Lab India

Supply of Power220±22V/50±0.5Hz
Temperature Rangeambient to 70degree
Rotation15 revolutions/mints
Flow waterless than 6 letter/mint
Lamp life16 hours
maximum brightness of the new light sourceUVB lamps arrive at 0.4 W/m and UVA lamps reach 0.7 W/m
Lamps can be used to place an orderUVB lamps (20W/313 nm) UVA lamps (20W/340 nm)
Specimen’s distance from the lamp50 mm

 

  • Excellent system control with latest HMI touchscreen
  • Maintains rapid resumption of UV Lights during continuous circulation
  • Temperature setting and Preset Timer functions incorporated in HMI for accuracy and repeatability.
  • Program profile for selecting test parameters and performing the test.
    • Current test running status display
  • UV lamps to simulate short-wave ultraviolet part of sunlight
  • Digital display of test time, chamber temperature, spray time, accumulated time.
  • Digital Preset Timer functions incorporated for accuracy and repeatability
  • Corrosion Resistant PT-100 sensor
  • Fully automatic test after simple settings
  • Solid state digital Programmable Temperature Controller
  • Ease of use of sample placements inside the test chamber with rotating test fixtures
  • Maintain rapid resumption of water spray and humidity during continuous circulation
  • Fully automatic test cycle after settings through Touch Screen control

Know About Our Products

The Bench UV Light Accelerated Weathering Chamber offers precise, multi-environment testing by combining salt spray with humidity, drying, and condensation cycles. It rigorously simulates harsh conditions to assess material durability, ensuring your products withstand corrosion and deliver long-lasting performance in challenging environments.

Q: What types of materials can be tested in a Bench UV Light Accelerated Weathering Chamber?

A: The UV Light Bench Accelerated Weathering Chamber is applicable for conducting tests on non-metallic material samples that are likely to degrade under the influence of UV radiation. Such materials include plastic components made of ABS, PVC, polypropylene, and polycarbonate; exterior architectural, automotive, and industrial paints and coatings; rubber; elastomers; textiles; fabrics; adhesives; sealants; inks; and composite materials. In general, any non-metallic sample that is intended to operate in an outdoor or highly exposed environment can be subject to accelerated weathering due to UV light. and ASTM test method used for uv accelerated weathering testing.

Q: How long does a typical UV accelerated weathering test take, and how does it relate to real outdoor exposure?

Q: How long should a test last?
A: The test duration depends upon the material being tested, its failure criterion, and the particular test methodology employed. Tests can last between 100 to 2,000 hours of UV radiation. The acceleration ratio of years simulated per hour of testing varies depending upon the material being tested and the level of UV light exposure, but it usually lies between 5:1 to 20:1 when compared to exposure outdoors in a temperate climate. For instance, 500 hours of exposure to UVA-340 light in the Bench UV Light Accelerated Weathering chamber is frequently used to simulate several years of exposure of paints and coatings outdoors.

Q: What maintenance does the Bench UV Light Accelerated Weathering Chamber require, and does Effective Lab India provide after-sales support?

Q: What are the most common maintenance procedures?
A: The most common maintenance procedures include replacing the UV lamp (using the built-in hour meter), cleaning the interior of the chamber and water system, and yearly calibration for ensuring accurate temperature control and measuring UV irradiance values. Efficient Lab India ensures excellent post-sale support through providing installation, training of operators, and calibration services. Lamps and other replacement items may be purchased directly from us, which will allow you to avoid downtime. Our engineers are located throughout India and can provide prompt assistance when needed.

What is the full form of UV?

UV stands for Ultraviolet. It is a type of electromagnetic radiation that comes from the Sun. UV rays are invincible from the human eyes but can have harmful and beneficial effects on human health.

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