Box Compression Tester

Box Compression Tester Manufacturer

The Box Compression Tester from Effective Lab India is an advanced device designed to measure the compressive strength of packaging materials, including corrugated boxes, cartons, and other packaging containers. This Box Compression Tester for Packaging is pivotal for industries where packaging integrity and durability are critical. From logistics to retail, understanding how to use and benefit from the Box Compression Strength Tester will significantly enhance your packaging quality and reliability.

The packaging industry critically uses compression tests to check if boxes and containers can withstand the pressure of transporting them. A machine that is used to test for compressive strength in corrugated boxes, and cartons among other packaging materials is the Box Compression Tester (BCT).

Model – ELI-BCT

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What is the Box Compression Test?

Box compression test is a process used to determine the load-bearing strength and durability of paper boxes, especially corrugated cardboard boxes. The Effective Lab box compression tester is a device that operates on commands and is composed of mechanical, electrical, and electronic components. A pressure plate as well as a compression plate make up a box compression testing machine. The corrugated box is put on the pressure plate and pressure is given to the sample through the compression plate to assess the quality of the box. This test measures the maximum load a box can withstand before collapsing so we can further improve the quality of our packaging boxes. It is essential to evaluate the performance of packaging materials in protecting the contents during storage and transportation.

The Box Compression Tester is used to replicate the powers acting on a package in a practical environment. The Box Compression Testing Machine checks how much the package can bear before it gets smashed by putting pressure on it. What these companies need is the way they construct their packages so that they can keep up with the required safety regulations while at the same time ensuring the protection of what’s being transported.

The Box Compression Machine has many other uses than in packaging. In logistics, it is applied to test if shipping containers can stand rough handling away from the manufacturer. In addition, production standards are monitored using a product tester. The equipment has been designed with special attention to international standards, including EN ISO 12048, ISO 2234:2015, ASTM D642, and ASTM D4169.

Uses of Box Compression Tester

Box compression strength tester is a testing equipment which is used for testing the strength of corrugated boxes/cartons. It is designed for testing compressive strength on boxes according to international standards. The capacity of a material to withstand a load which tends to reduce size is termed compressive strength. So, a compression test is done for the measurement of compressive resistance and deformation of finished packages.

The Box Compression Tester is widely used across various industries, including:

Applications

Logistics and Transportation: Testing the compressive strength of shipping boxes to ensure they can withstand stacking and handling stresses.
Retail and E-commerce: Ensuring that packaging materials provide adequate protection for products during transit.
Manufacturing: Verifying the strength of packaging materials used in the production of consumer goods and industrial products.
Food and Beverage: Assessing the durability of packaging used for food and beverage products to ensure safety and compliance with industry standards.

Importance of Using a Box Compression Tester

The Compression Tester for Corrugated Boxes is crucial for several reasons:

Ensuring Packaging Quality: It helps verify the compressive strength of packaging materials, ensuring they meet the required specifications.
Product Safety: Essential for ensuring that products are adequately protected during storage and transportation.
Compliance: Ensures that packaging materials comply with industry standards and regulations.
Cost Efficiency: Compression Tester for Packaging helps in optimizing packaging design to reduce material costs without compromising on strength and durability.

Microprocessor-driven display for precise test outcomes
Extremely precise test findings with consistent compression force
TARE and peak hold capability
Over travel safety
Powerful base plate with a tough construction
Brilliant LED display
Feather Touch Controls
Various platform sizes and load cell capacities are available for the computerized model
Optional printer facility

Available in Computerized model also

Type: Compression
Capacity: 1000/2000/3000/4000 Kgf(as per customer requirement)
Display: LED (Digital)
Accuracy: ± 2% full scale (with master load).
Least Count: 200 gm
Power: 220V, Single phase, 50 Hz
Test Platform Size: 600mm × 600mm, 800mm × 800mm, 1000mm×1000mm, 1000mm×1200mm,
Test Speed: 12.5 ± 2.5 mm/min
Motor: 1 HP Three Phase, 1350 rpm
Standard: ASTM D642, ASTM D4169, TAPPI T804, ISO 12048, and JIS Z0212

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Working Principle of Box Compression Tester

A Box Compression Tester works on the principles of compression. This testing instrument operates by placing a box or package between two parallel plates. The machine then applies a compressive force until the box deforms or collapses. The maximum force applied is recorded as the compressive strength of the box.

Using the Box Compression Tester is straightforward, ensuring accurate results even for those new to the equipment. Follow these steps for optimal performance:

Sample Preparation: Prepare the box or packaging sample according to the specified dimensions and ensure it is free from any defects.
Loading the Sample: Place the sample centrally on the machine’s compression plate. Ensure it is properly aligned to avoid skewed results.
Setting Parameters: Input the necessary test parameters, such as the load speed and maximum force.
Initiating the Test: Start the machine to apply compressive force to the sample. The machine will gradually increase the pressure until the sample fails or the preset limit is reached.
Recording Results: The Compression Tester for Corrugated Boxes will automatically record the compression strength of the packaging material, which can then be analyzed for quality control purposes.

Test Standards Compliance

The Box Compression Tester from Effective Lab India complies with several international test standards, ensuring its versatility and reliability across different industries. These standards include:

ASTM D642: The Standard Test Method is Introduced for Determining the Compressive Resistance of Shipping Boxes, Containers, Components, & Unit Loads
ISO 12048: The Standard Test Method is Introduced for Packaging – Complete, Filled Transport Packages – To Determine the Compression and Stacking Tests Using a Compression Tester
TAPPI T804: The Standard Test Method is Introduced for Compression Test of Fiberboard Shipping Containers

This Compression Test Machines has the Following Capabilities:

Adjustable limit switch.
Up to 12.5 ± 2.5 mm/min testing speed.
Load Sensors 4 nos.
Automatic detection of stop after break.
Automatic return in home position after test.
Digital display controller.
Motor: Crompton/Bharat Bijli (make induction motor as per machine capacity and drive).
Power: 220V/AC, Single Phase, 50 Hz

Box Compression Testers Manufacturer

Effective Lab India is a leading manufacturer of testing and measurement equipment, renowned for their commitment to quality and innovation. Focused on customer satisfaction, the company designs and manufactures high-precision instruments that meet the stringent demands of diverse industries. Their expertise and dedication have made them a trusted name in the field of material testing equipment.

Effective Lab India offers the Box Compression Tester at the best industry prices, reflecting its latest, advanced features and robust construction. The price of a Box Compression Tester Starts from 240000 INR to 540000 INR in India. For detailed pricing information and to request a personalized quote, please contact our sales team directly.

Faq’s

1: What is the box compression test formula?

Ans: Maximum load divided by the surface area of the box is the formula of the box compression tester.

2: What is a box compression test?

Ans: Box compression tester is a testing equipment used for testing the strength of boxes/ cartons. It is designed for testing compressive strength on boxes according to international standards.

3: What is the use of a compression tester?

Ans: A box compression tester is used to ensure the capability and durability of a box against pressure.

4: What is the speed of the Box compression test?

Ans: The speed of the box compression test depends on the specific requirements of testing. It is usually conducted at a controlled and steady rate for the measurement of the maximum load of a box.

Box Compression Tester: Ensuring Strength and Reliability