Assessing a material’s resistance to corrosion is an essential part of quality control. Manufacturers may be assured about the quality of materials and guarantee that accurate products will be provided to the clients by conducting salt spray tests on the materials. Salt spray testing is a crucial tool for assessing the corrosion resistance of materials and coatings. While it has limitations, it provides valuable insights that help manufacturers improve product durability and ensure compliance with industry standards. Effective Lab India is a Leading manufacturer of salt spray chambers at a competitive price. The industrial standards are followed in the construction of this top-notch testing apparatus, which makes it simple for the manufacturers to do quality tests on their materials.

Salt Spray Testing in the Automotive Industry 

Metal parts which allow the machine’s smooth operation are widely used in the automotive sector. Therefore, one of the main aspects of quality control is evaluating the metal parts for corrosion. Manufacturers can simply verify correctness by testing the materials’ resistance to corrosion by placing them in a highly corrosive saline solution. Salt spray testing is a standardized and widely used corrosion test method to check the corrosion resistance of materials and surface coatings. Salt spray tests will be performed on the materials to evaluate various metal coatings.

To ensure that cars can resist harsh weather conditions like heavy rains or snowstorms without endangering safety or structural integrity, salt spray testing is used. Additionally, by continuously enhancing the durability and dependability of their products, auto manufacturers are helped by this rigorous review process to comply with strict industry norms and regulations.

Features

  • Model of Touchscreen Based on HMI
  • Built-in temperature controls 
  • Salt Spray Test mode activated
  • With test sample-specific parameter settings
  • PT-100 sensor: corrosion-resistant 
  • Solid-state digital programmable Controller of Temperature Program 
  • Profile for choosing and running the test’s settings
  • Simple Data Administration, PID Air Saturator, test temperature, test and air purge duration, and other configurations can be easily created by users 
  • Status display for the test that is currently running 
  • Sturdy construction with a triple-walled body reinforced with fibre 
  • The test chamber’s sample placements are easy to utilize. 
  • Canopy with pneumatic operation (exclusive to the 250-liter model) 
  • After the test for fog settling, do an air purge.

Challenges

For decades, several salt spray testing techniques have been employed to evaluate the corrosion resistance of materials. 

However, there are certain drawbacks to these techniques that may compromise the precision and dependability of test findings. We will look at a few of the main issues with salt spray testing techniques in this section.

Lack of standardization

One of the main issues manufacturers have with salt spray test chambers is a lack of standardization, which can cause inconsistent test results. Manufacturers ought to employ standardized salt spray testing chambers to get around this problem. Because the Effective Lab’s salt spray chamber is constructed in compliance with industry standards, it is simple for the manufacturers to obtain precise results from salt spray tests. 

Lack of an Easy Operating Process: The absence of an Easy Operating Process is one of the major problems with salt spray testing. This can present challenges for both seasoned experts and novices in the industry. To address this issue and give its users a flawless experience, Effective Lab India has created creative solutions. Professionals use salt spray testing equipment because of its easy-to-use interface and intuitive design, which streamline the entire operation process. 

Calibration difficulty: Accurate and exact calibration is essential to obtain trustworthy test results. But because of several variables, including temperature swings, shifts in air pressure, and instrument drift over time, this can be a challenging operation. You can use this salt spray testing machine and the accompanying instruction manual to help you solve this issue. 

In addition, for calibrating services, you can get in touch with our team of professionals.